Services
From Design to Beautiful Anodised Components
SACO provides end-to-end manufacturing for premium aluminium components, offering aluminium anodising, aluminium pressing, in-house tooling and precision assembly. Our UK-based production ensures reliable turnaround and consistent quality, delivering bespoke aluminium components tailored to brand requirements.
Design
- Early-stage feasibility support
- Artwork interpretation for embossed/debossed features
- Safe-edge design for consumer protection
- Knurling, ribs, flutes and visual detailing
- Dimensional optimisation
- Technical drawings and prototyping
Tooling
- In-house toolroom
- Custom tooling for bespoke components
- Multi-stage deep draw tooling
- Bruderer progression tooling
- Tool trials, adjustments and optimisation
- Known for rapid tool turnaround and precision
Pressing
Deep Draw Transfer Pressing (10–12 stage)
- For collars, caps, lipstick sleeves, actuators, jar caps, diffuser collars
- Sizes from 10mm-60mm diameter and 10mm-80mm height
Bruderer Progression Pressing
- Rapid precision pressing for high-tolerance parts
Embossing & Debossing
- Top-face artwork and radial debossing
Decorative Mechanical Finishes
- Diamond rolling, satin bands, knurling, fluting
Material Gauge
- 0.3mm to 0.8mm standard aluminium gauge
- Bespoke gauges available
Anodising
- Rack anodising, each part held individually for highest consistency
- Belt-driven universal holding method, equal timing and controlled exposure
- Single-product processing, prevents cross contamination
- Bright, satin, matt and custom finishes
- Batch colour consistency
Pharmaceutical-grade anodising for cans and ferrules - Traceable chemistry and controlled dosing
Assembly
- Automated and semi-automated assembly
- Multi-part component alignment
- Plastic inserts, fit-control and force testing
- Clean, controlled assembly environments
Project Management
- Dedicated account manager for every customer
- 24-48 hour order acknowledgement
- Strong OTDIF performance
- Project planning updates throughout development
- Fast-track industrialisation: tooling held in press awaiting customer approval
- Reserved capacity for rapid production once samples are approved
Responsibility
- Responsible anodising chemistry management
- Efficient pressing processes to minimise waste
- Recycling of all aluminium scrap
- Compliance with UK and EU regulations
- EcoVadis Bronze certified business
Contact Us
Launching a New Product or Need Help Developing a Bespoke Aluminium Component?
We support brands from concept through to final assembly — offering innovative design, bespoke aluminium components and reliable UK manufacturing. If you have a specific enquiry please use our contact page.
